Soft Enamel Products

How They are Manufactured

Due to its color scheme and brilliant colors soft enamel design is most demanding and popular among customers. Soft enamel products are electroplated with silver, gold and bronze for giving them custom finish, we die struck-them with solid piece of copper, after coloring with hands, for fixing colors in the products, we kiln-baked them at 150 degrees. Next, after completion we polish them individually with hands for give them distinguish look. These kinds of soft enamel products are excellent choice for events and advertisement, due to their price as well as their high quality. The effort for the finishing gives the professional look that you expect in the product line.

Die Struck Products

Design Process

Copper is quite softer then iron, so while striking with the die, copper provides sharper images compare with iron, so in this sense copper contains little advantage over the iron. For stamping purpose a simple die is used to put an impression on the iron sheet, brass and copper. Impressions are cut out from sheets after being hit by die to divert it into individual piece face. These products can be considered as complete products, but we can more customized them by using hand polishing or machine shining options, depending upon the customer needs. Our highly professional staff always keeps every available design in mind for customization whether it may require or not. The beauty of this style is its finishing because the finishing is made by gold on gold, silver on silver sometimes silver on gold and gold on metal’s option does exists as well for making forehead of the coin. If any customer pays the additional charges for design we provide him the antiques and brushing options as well. Antique process is guaranteed by our organization to catch the eye because it contains a complete unique designs and coloring options with quite understated look.    

Die Casted Products

The Procedure of Making

Die casting products are also called the zinc die casting products. For manufacturing these products we required very high temperature, during making of these products material gets melt into liquid and after making desire design by the machine, we put it on normal temperature for getting dry. Most interesting feature of these products is, two side images, for this special feature these products are good choice for using the process to make double side images as well as sliders which fulfills different requirements.

Design Process

Pewter contains 85 to 99% tin inside and remainder consists of copper, antimony, bismuth and lead, it has low melting point compare with other metals This design is best option for manufacturing 3-D products, because solid pewter watered into soft mold by making liquid in high temperature for shaping the products. After putting product in the normal temperature, product turn back into solid as required. This design is quite soft compare with others, so it requires the soft hand polishing for shining.

Pewter Products

Pewter contains 85 to 99% tin inside and remainder consists of copper, antimony, bismuth and lead, it has low melting point compare with other metals This design is best option for manufacturing 3-D products, because solid pewter watered into soft mold by making liquid in high temperature for shaping the products. After putting product in the normal temperature, product turn back into solid as required. This design is quite soft compare with others, so it requires the soft hand polishing for shining.

Photo Etched Products

Design process

Tools and techniques of photography comes into act, when we talk about manufacturing these photo etched products because required image of your product converts from a negative of the picture onto the plain of metal. The design of the picture then fixed into brass by using the technique of acid-reaction procedure. During this procedure all the acid and waste materials are carefully be clarified. After that required colors are inserted by the hand individually by using different pressures depends upon the required thickness. The temperature required for making these pins is about 450F for 10 to 15 minutes, pins are then cut according to the size of design, after that there would be no more coloring in further options. Ultimately a dome is applied for further protection to avoiding cracks on the pins.

Offset Printed Products

Design Process

The main attribute of Offset Printed Products is to put fine lines or specific details in a particular color range, when you are using your own image or picture. These pins are currently using the latest technology because features and the attributes are available in this product range are very unique and quite complex.

Each and every design or image is directly printed on the product with the help of latest machines. After that a precautionary layer is added on the image for avoiding destruction or damage. In this product line any kind of artwork can be inserted on the pins because this is best suitable choice for color gradients.

Silk Printed Products

Design Process

The procedure of silk printing product gives the option for making special logos without using any silver or gold metal line for your products. This process gives best solution for complex designs with precise detailing options by making different color combinations. If we compare this design with the offset printed products, it is good choice for making large quantity premiums or promotions. Silk printed products are main source to provide large number of order in quantity from customer side.